Whether it's monitoring the diameter of steel rolls or hay bales, ultrasonic sensors play a crucial role in ensuring that material handling systems operate efficiently. By measuring the roll or coil diameter in real-time, these sensors allow operators to adjust drives or apply brakes when necessary, preventing unnecessary material wastage and enhancing overall productivity.
Applications in Steel and Agriculture
In the steel industry, detecting the diameter of a roll or coil allows for the precise control of material feeds. Once the roll reaches a predefined diameter, the system can stop the feed automatically, ensuring smooth operation and preventing overfeeding or underfeeding. Similarly, in agricultural hay balers, these sensors help detect when the bale reaches the correct diameter, triggering the system to cut off the material feed and avoid overloading the baler.
The Perfect Solution: Mic+ Ultrasonic Sensors
Mic+ ultrasonic sensors from Microsonic are an ideal solution for accurate diameter detection. These sensors are engineered to meet the diverse needs of industries that rely on precise measurements for efficient material handling.
Why Choose Mic+ Sensors for Diameter Detection?
The Mic+ sensor series offers flexibility with four different device designs and five detection ranges, making them suitable for various industrial applications. Housed in a durable M30 design, these sensors can cover a wide measurement range—from 30 mm to 8 meters—and provide high-resolution distance measurement from 0.025 mm to 2.4 mm, depending on the detection range.
Equipped with integrated temperature compensation, these sensors ensure reliable performance even in challenging environments where temperature fluctuations are common. The robust M30 housing makes the Mic+ series perfect for demanding industrial settings like steel roll manufacturing, where reliability and durability are key.
Mic+ 35/IU/TC – Ideal for Small Diameters
For applications requiring precise measurement of smaller diameters, such as smaller steel rolls or hay bales, the Mic+ 35/IU/TC model is an excellent choice. This sensor offers exceptional accuracy and performance for smaller measurement ranges.
Mic+ 130/IU/TC – Designed for Larger Diameters
For larger rolls or bales, the Mic+ 130/IU/TC sensor is tailored for measuring diameters up to 25 meters. This model provides high accuracy and can handle the demands of larger industrial processes.
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Key Benefits of Mic+ Sensors
1. High Precision: With an internal resolution of up to 2.4 mm, Mic+ sensors provide highly accurate diameter measurements, ensuring smooth operation.
2. Wide Measuring Range: The sensors cover a broad range from 30 mm to 8 meters, accommodating various sizes of steel rolls and hay bales.
3. Temperature Compensation: Integrated temperature compensation ensures stable measurements, even in fluctuating environmental conditions.
4. Durable Construction: The M30 housing makes these sensors durable and well-suited for rugged industrial environments.
5. Easy Installation: Designed for quick and straightforward installation, Mic+ sensors integrate seamlessly into existing systems, minimizing downtime.
For industries requiring precise diameter measurement, whether in steel roll manufacturing or agricultural hay balers, Mic+ ultrasonic sensors provide the accuracy, reliability, and durability needed to optimize material handling processes. With a range of models to suit different applications, Mic+ sensors are a top choice for industries looking to enhance efficiency and improve operational control.